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ASQ CQI Exam Syllabus Topics:
| Section | Weight | Objectives |
| Topic 1: Metrology | 26% | - Calibration and traceability
- 1. Calibration standards and procedures
- 2. Measurement System Analysis (MSA, Gage R&R)
- Measurement instruments
- 1. Surface measurement, optical tools
- 2. Attribute gauges: go/no-go, thread gauges
- 3. Variable gauges: micrometers, calipers, CMMs
|
| Topic 2: Quality Assurance and Improvement | 23% | - Quality systems and tools
- 1. 7 QC tools, problem solving, CAPA
- 2. Quality management principles, audits, documentation
- Process control and capability
- 1. Cp, Cpk, Ppk, process analysis
- 2. Control charts for variables and attributes
|
| Topic 3: Inspection and Test | 32% | - Testing methods
- 1. Nonconforming material control and MRB
- 2. Destructive, nondestructive (NDT), hardness testing
- Technical documentation
- 1. Specifications, standards, and drawing interpretation
- 2. Blueprint reading, GD&T symbols and rules
- Sampling and inspection
- 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. First article, receiving, in-process, final inspection
|
| Topic 4: Technical Mathematics | 19% | - Basic statistics
- 1. Normal distribution concepts
- 2. Mean, median, mode, range, standard deviation
- Basic shop math
- 1. Algebra, geometry, trigonometry applications
- 2. Fractions, decimals, percentages, conversions
|
ASQ Certified Quality Inspector Sample Questions:
Question 1
Which of the following is defined as the maximum percentage or proportion of variance units in a lot or batch that, for the purposes of acceptance sampling, can be considered satisfactory as a process average?
Response:
A. Average outgoing quality
B. Acceptable quality level
C. Acceptance number
D. Average outgoing quality limit
Question 2
Which of the combinations of hardness indenter positioning and depth upon indentation are proper?

Response:
A. B2 only
B. All combinations
C. A1, A2, B1, B2, C1, and C2
D. C1 and A1 only
Question 3
The inspector is presented with the above drawing of a component. What is the maximum thickness that element Q may be?

Response:
A. 0.703
B. Wall thickness is a uniform 0.850
C. 0.701
D. 0.7496
Question 4
What is the total tolerance of a blueprint dimension that reads 3" .002"?
Response:
A. 0.002"
B. 0.003"
C. 0.001"
D. 0.004"
Question 5
Using an optical flat to determine flatness requires specific conditions. Which of the following is one of those conditions?
Response:
A. A monochromatic light source of a specified frequency
B. A thin layer of oil on the surface of the part so that the flat may be wrung on tightly
C. A flatness callout in the ten-thousands of an inch
D. The optical flat must be kept cooled to limit expansion
Solutions:
Question 1 Answer: B | Question 2 Answer: A | Question 3 Answer: A | Question 4 Answer: D | Question 5 Answer: A |