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ASQ CQI Exam Syllabus Topics:
| Section | Weight | Objectives |
| Topic 1: Inspection and Test | 32% | - Technical documentation
- 1. Blueprint reading, GD&T symbols and rules
- 2. Specifications, standards, and drawing interpretation
- Sampling and inspection
- 1. First article, receiving, in-process, final inspection
- 2. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Testing methods
- 1. Nonconforming material control and MRB
- 2. Destructive, nondestructive (NDT), hardness testing
|
| Topic 2: Quality Assurance and Improvement | 23% | - Quality systems and tools
- 1. 7 QC tools, problem solving, CAPA
- 2. Quality management principles, audits, documentation
- Process control and capability
- 1. Cp, Cpk, Ppk, process analysis
- 2. Control charts for variables and attributes
|
| Topic 3: Technical Mathematics | 19% | - Basic statistics
- 1. Normal distribution concepts
- 2. Mean, median, mode, range, standard deviation
- Basic shop math
- 1. Algebra, geometry, trigonometry applications
- 2. Fractions, decimals, percentages, conversions
|
| Topic 4: Metrology | 26% | - Calibration and traceability
- 1. Calibration standards and procedures
- 2. Measurement System Analysis (MSA, Gage R&R)
- Measurement instruments
- 1. Variable gauges: micrometers, calipers, CMMs
- 2. Attribute gauges: go/no-go, thread gauges
- 3. Surface measurement, optical tools
|
ASQ Certified Quality Inspector Sample Questions:
1. The area of a rectangle is 62.92 cm2. If two of its sides measure 5.2 cm, what is the length of the other two sides?
Response:
A) 12.1 cm
B) 26.3 cm
C) 2.3 cm
D) 52.52 cm
2. When the gage stability error is relatively high for air gage, possible causes are:
Response:
A) Air pressure regulator or filter might be needed
B) Gage is not properly calibrated at the upper and lower ends of the range
C) There are errors in the minimum or maximum master
D) Faulty design characteristics
3. If sides a and b of a right triangle measure three and four inches, what is the length of the hypotenuse?
Response:
A) 5 inches
B) 7 inches
C) 12 inches
D) 14 inches
4. The cost of poor quality can include which of the following?
I) Cost of inspector pay
II) Cost of automatic gages
III) Cost of rejected goods
IV) Cost of data collection
Response:
A) IV only
B) I and II only
C) I, II, III and IV
D) I, II, and III only
5. Which of the following gages would be used for checking inside dimensions?
Response:
A) Spline
B) Plug
C) Ring
D) Limit
Solutions:
Question # 1 Answer: A | Question # 2 Answer: A | Question # 3 Answer: A | Question # 4 Answer: C | Question # 5 Answer: B |